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$30 fixed rate shipping to The Continental USA... Read more

Flat Rate Shipping on All Bulk Orders


All bulk orders shipped to the Continental USA have a fixed rate shipping charge of $30.00. Despatch is from the UK.

Shipment from UK stock in 2 - 4 working days

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Why choose us?

Get custom branded stock boxes in 1–3 weeks with a minimum order of just 24 boxes.

144+ boxes is the optimal cost saving quantity break.

Online Quote
Upload Artwork
Approve Digital Proof
Payment
Decorative image for Delivery (1-3 weeks)
Delivery (1-3 weeks)
Design/logo can be accepted in vector or high-res PNG/JPEG
1-2cm border needed around edges of design for setup
100+ foil colors available to choose from
Metallic, satin, matt, shiny or holographic foils available
Perfect technique for designs with two colors, small letters, lines or details
Colors need to be set at least 3mm from one another
You can also mix one part of the design with no-color deboss and the other using 1-color foil
The custom metal dies are kept on file for future orders
2 Color Foil Blocking main image
2 Color Foil Blocking do's and don'ts

How does it work?

Step 1: Design Blocks Engraved

Your logo is engraved into two separate precision metal dies- also known as blocks, plates or stamps - one for each foil color.

Step 2: Job Set-up

Your chosen foil color is mounted on the foil blocking machine, and the corresponding engraved metal die is aligned with your required position on the box. Test impressions are carried out on sample boxes to perfect the heat and pressure settings for both colors, ensuring a crisp and even result. Setup typically takes around 45 minutes per color.

Step 3: Heat & Press

Once testing is complete, your design is applied using controlled heat and pressure to bond the foil to the box surface. The first color is applied to all boxes, followed by the second colour, ensuring precise registration between both elements of the design.

Step 4: Finished Result

Your boxes are now complete, featuring your 2-color logo or design with a premium, slightly debossed finish in metallic, matt or shiny foil. You can mix foil finishes between the two colors, or include a no color debossed element together with a 1 color foil.

FAQs

Here are some FAQ's regarding printing. If your question isn't answered here please take a look at our full FAQ's page.
Can I get a printed sample box?
Yes, we can produce a physical printed sample, but please note that it can be costly due to the set-up involved. To keep things efficient, we provide a free digital proof of your logo on your chosen gift box style. This is supplied for your approval before we proceed with your bulk order, and most customers find it gives a good visual representation of the final printed result.
Can you achieve fine details with foil blocking?
Foil blocking usually works very well for designs including small, detailed or thin elements. It also prints very small letters and text beautifully! Sometimes there can be an issue with very thick bold text and a tiny ® but we will advise any potential issues when we see your artwork.
Can I see an actual foil swatch?
If you are struggling to match your target colors with the foil colors shown on-line, or on our pdf download we can send you a small physical Foilco foil swatch.
Can foil colors touch or overlap?
No, the foil colors cannot touch or overlap. Each color must be spaced at least 3mm apart. Because foil blocking uses heat and pressure, applying the second foil too close to the first can cause the first color to soften or lift from the box during the second color application.
Do you have access to foils from other manufacturers?
Yes, we also have foils available from Kurz and Philips. Just ask if you have a specific foil in mind, or you are matching it to another product.
Do you offer my exact brand colors in foil?
Foil colors are not the same as Pantone ink colors but there's an extensive range available. It's very likely there's a workable match. Click the PDF download in the foil section above to see most of the colors. During the quotation process you can let us know your target color and we will advise the closest available to your brand color.
Can boxes be recycled that include a foil logo?
Yes, the proportion of the foil area is small so boxes can be recycled with a logo. However, remember to encourage your customers to re-gift, re-use and repurpose boxes before they need to be recycled. Recycling is not carbon neutral.
Can I print my logo or design with gradients, tints or shading?
No, foil blocking uses solid color, so gradients, tints or shading aren't possible with this technique. If your design requires tonal variation, Digital Printing is the best option. A glossy finish can also be added to digitally printed designs to create a look similar to a shiny foil effect.

Still have questions?

If your question isn't answered here please take a look at our full FAQ's page.

See all full FAQs

“These boxes are so beautiful and of such high quality, it really exceeded my expectations! Thank you Foldabox”

Luiana Machado
Owner, Sua Linda

“Just wanted so say how delighted we are with the XL Deep Gift Boxes. They will be given to our clients as a thank you for letting us renovate their kitchens. Our renovation projects are high quality and our gifts need to maintain that standard.”

Mike Buckerfield
Owner, Your Space Living

“I just got to open the parcels and saw the very first box – THANK YOU! These are perfect!”

Bujar Bakalli
CocaCola United

"I’ve ordered many different types of gold-foiled boxes from Foldabox, and the quality and attention to detail are always exceptional. The service from the team is outstanding - they consistently go above and beyond to ensure every order meets the highest standards and is delivered on time to meet our deadlines."

Lisa Groves
Owner, Paperknots

“Very good result- will be needing many more soon, amazing..”

Richard Lipscombe
Owner, Ben's Chocolates

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